Even in Stock Class, There Are Ways to Get an Edge on the Competition
story by j.g. pasterjak
The SCCA's Solo II Stock and Club Racing Showroom Stock
classes are designed so folks in off-the-showroom floor cars can compete in
racing with a reasonable amount of success-no trick engines and no full-race
suspensions, just stock production cars. That's the theory, anyway. In reality,
the SCCA rules leave open a few areas where a smart gal or fella can pick up a
few horsepower. And in a sport timed to the thousandth of a second, every
horsepower counts.
We've had quite a few opportunities to sample a variety of Stock-class-legal
modifications over the past few years as part of our testing on the chassis
dynamometer facilities of Performance Dyno in Edgewater, Fla. Just about all
manner of cars and parts have passed through our "Dyno Days," and we
have found that the dyno gives us real-world numbers that quickly separate fact
from hype.
We know our readers are always eager to find out what works and what doesn't, so
we've decided to open the archives and give you the results of some of this
testing. The power figures quoted here were extracted from tests performed on a
Dynojet Chassis dynamometer. The figures are for horsepower at the drive wheels,
which, due to parasitic losses, is typically 15 to 20 percent less than flywheel
horsepower numbers.
Ignition Wires
Ignition wires are free in Solo's Stock class: the rules state they may be
replaced with pieces of any origin. From the data we've collected, it's a
worthwhile modification.
Replacing the brand-new stock wires on our BMW 318ti project car with a set from
Magnecor gave us around two additional horsepower at the drive wheels, while our
Neon got a three-horse bump when we replaced the stock wires with some hot ones.
Installing a set of performance wires on our Honda CRX project car didn't
unleash any more power, but the new horsepower curve was both smoother and no
longer fell away at the top end.
In testing with a variety of cars at our Dyno Day events, we've found that
nearly every vehicle benefited from having the stock wires replaced with quality
aftermarket pieces from companies like Magnecor or Ignition Equipment. We found
consistent power jumps in the two- to three-percent range; that's pretty
significant. Plus, performance spark plug wires don't cost that much. Figure $50
to $150 depending on the application.
Lubricants
This is another area that surprised us. We have seen gains similar to those we
saw with wire changes-three to four percent-in a variety of cars, merely by
switching to synthetic oil. The lower friction properties of synthetics really
seems to be of some benefit, especially in "today's high revving
engines."
While you can expect the numbers to vary a bit from run to run on the chassis
dyno (usually less than one horsepower), when you see a consistent
two-horsepower jump, you know you have something.
In our BMW 318ti-a car that we had a great deal of trouble extracting more power
from-replacing the stock engine oil, tranny fluid and rear end lube with Red
Line synthetic products did very little to increase the maximum power output,
but it did get us more than five additional horsepower at 4200 rpm-right in the
meat of the powerband.
As further proof that less friction is a good thing, we've also realized power
gains by using friction-fighting additives. Although we couldn't believe it at
first, we did pick up measurable gains-sometimes as much as two or three
percent-with a product called Oil Extreme. Although we have no reliable
long-term data on these products, for many people, a few easy horsepower are
worth the risk.
Oil additives cost around 10 to 15 bucks per application, while converting an
entire car to synthetics should cost around $100.
Alternate Air Filters
Stock class rules allow for the substitution of air filters if the replacement
is a direct, no-modifications-necessary replacement part. The only dyno testing
we've ever done on a direct replacement filter was on our BMW 528i-not the kind
of car you usually see in stock classes, but it is a 2.8-liter fuel injected
inline six, so the results should be valid.
Replacing the stock air filter in our BMW with a K&N unit gained us nearly
four horsepower (almost three percent). This isn't a huge gain, but it is
impressive for a two-minute modification. And since K&N filters are
washable, and don't need to be replaced, this is a cost-effective modification
as well. Depending on what you drive, a K&N replacement filter should set
you back between $30 and $100.
Exhaust
Stock class rules allow the exhaust to be replaced from the catalytic converter
rearward, though the exhaust must exit near the stock location. Many competitors
are now choosing to run straight pipes, taking the
as-little-back-pressure-as-possible approach.
We tested three exhaust configurations on a D Stock twin-cam Neon: stock,
straight pipe, and a Borla high-performance muffler. We found that both the
Borla setup and the straight pipe produced nearly identical gains-about three
horsepower at the wheels. However, the dyno graph on the muffled run was much
smoother, not to mention the car sounded infinitely better.
On our BMW 318ti, however, the high-performance exhaust failed to produce much
of a result. This was unusual since the car seems to have responded well to the
synthetic oil and plug wires. We came to the conclusion that the stock exhaust
was pretty good to begin with, plus the car's OBD-II computer control system
really wasn't letting the car produce much more power.
Aftermarket exhaust systems and high-performance mufflers can range in price
anywhere from around $100 to more than $1000. Generally, the more popular the
car, the less expensive the system.
Spark Plugs
We also did quite a bit of testing with spark plugs on a different twin-cam
Neon. At the end of one frustrating day, we learned that, on a Neon anyway,
spark plugs don't make a bit of difference.
We ran the car first with the NGK plugs that had been installed since we took
delivery of the Neon several years ago. We then tested the car with a variety of
supposedly "better" plugs-hotter, colder, split electrode, pointy
electrode. (No matter what your poison, good plugs cost less than a couple of
bucks each.) In this case, all of them produced roughly the same power: within
one horsepower, plus or minus.
Unfortunately, this was two horsepower shy of where we started with the skanky
factory plugs. The skanky factory plugs were quickly reinstalled. Our dyno shop
swears by NGK plugs.
Injectors
Blueprinted or factory-fresh fuel injectors can make a difference, says the dyno.
In testing of these units on both a Neon and a Toyota MR2, we picked up a
repeatable two- to three-percent more power over the existing injectors. The
Neon injectors had seen around 60,000 miles, and the Toyota parts had covered
more than 100,000 miles.
While new injectors can be quite costly, companies such as Marren Motorsports,
RC Engineering and Performance Diesels can blueprint injectors, returning them
to factory-spec performance for as little as $25 apiece.
Tricks
During our dyno testing we've even tested a couple of "tricks" along
the way. One popular staging line ploy is to ice down the fuel rail on a
fuel-injected car. In the old days (and today), drag racers were fond of
"cool cans" which would cool the gasoline before it entered the
engine, thus making the fuel more dense. But that was more applicable in the
days of carburetors, when engines were at the mercy of prevailing atmospheric
conditions.
Today's cars are harder to fool. We found that icing the fuel rail on a twin-cam
Neon cooled the fuel to a point where the car thought the engine was still cold.
The computer richened the mixture to a level that actually caused the car to
lose significant power (on the order of three to four horsepower). These cars
were designed to run with a very specific air/fuel ratio for maximum
performance. It seems that artificially altering that ratio does more harm than
good.
We've also tried the popular "blown alternator fuse" trick on a Toyota
MR2. Supposedly, by removing the alternator fuse or replacing it with a blown
one, the disabled alternator would "free up" some horsepower that
would normally be lost to parasitic drag. Maybe this would work if you drove a
three-cylinder Geo Metro with a 400-amp alternator, but it didn't seem to affect
our Toyota either way. (If you don't believe us and have to try this trick
yourself, make sure you have a good battery, okay?)
Caveat Emptor
Remember, these recipes are merely the result of our own observations, and
results may vary slightly from car to car. However, all of the gains we did
quote were obtained during same-day, similar-condition testing. Every piece may
not work on every car, either-like the performance exhaust system, which worked
on a Neon but barely affected the BMW 318.
Note also that the figures quoted were power gains for individual pieces only,
not pieces used in combination. While a set of wires may get you three
horsepower over a stock engine, and an exhaust will get you four, there's no
guarantee that the pieces used in combination will get seven.
There is easy power out there, though. Based on our experience and testing, we
figure that most stock-class cars can gain eight to 10 horsepower over stock
with the use of class-legal modifications. And we haven't met anyone yet who
didn't want more power.